
Hydraulic Presses
A hydraulic press is an essential piece of equipment in pellet making, particularly in the production of Powder Pellets. The hydraulic press plays a crucial role in compacting raw materials like Alumina Powder, Zinc Powder, Cobalt Powder, Magnesia Powder, Hydroxyapatite and many more. It uses a hydraulic cylinder to generate a compressive force. By applying high pressure through hydraulic fluid, it can efficiently shape or mold materials into specific forms.
The press relies on Pascal’s law, where the force exerted on a fluid in a confined space is transmitted equally in all directions, allowing the press to apply immense pressure on the materials being processed. The hydraulic system’s efficiency helps minimize energy consumption during the pelletizing process. Because the press uses hydraulic power to compress materials, it can achieve optimal compression with relatively lower energy input compared to other mechanical methods. This results in more cost-effective production of pellets.
- Energy Efficiency: The hydraulic system’s efficiency helps minimize energy consumption during the pelletizing process.Because the press uses hydraulic power to compress materials, it can achieve optimal compression with relatively lower energy input compared to other mechanical methods.
- Precise Control: Hydraulic presses used in pellet making are designed to operate at a high level of precision. This ensures that the pellets produced have consistent density, size, and shape, which are critical factors for their efficiency in combustion and storage. The hydraulic press can be fine-tuned to achieve specific pellet qualities depending on the raw materials used and the desired end-product.
- Versatility: Hydraulic presses are versatile and can be adapted for a variety of pellet-making applications. They can handle different types of raw materials and are often used in producing Ceramic Powder Pellets, Metal Powder Pellets, biomass pellets for energy, or even fertilizer pellets.
- Robust Construction: Their robust construction ensures reliable operation in industrial environments, which is critical for maintaining continuous pellet production without frequent breakdowns or maintenance.
- Safety Features: Equipped with safety features such as overload protection, emergency stops, and acrylic sheet to protect operators and equipment.
- Customizable Designs: Can be customized in terms of size, capacity, stroke, and control systems to meet specific application requirements.
- Ease of Operation and Maintenance: User-friendly controls and easy access for maintenance.
- Powder Compaction: Compacting metal or ceramic powders into desired shapes.
- Capacity: 10-100 tons
- Stroke Length: upto 350mm
- Daylight: 150mm X 150mm X 125mm/ 400mm X 400mm X 300mm
- Top Plate Size: 340mm X 200mm X 35mm
- Hydraulic System: Manual/Automated
- Motor Power: 5 hp
- Control System: Manual/ Automated
- Accessories and Options: Nylon Bush, Safety acrylic sheet, Air breather
- Dies: Custom-designed Stainless Steel and Tungsten Carbide Dies.
- Pressure and Position Sensors: Precise monitoring and control of the pressing process.
- Loading System: Manual
- Cooling Systems: Maintain optimal hydraulic fluid temperature.